Unlike domestic sewing machines, which you are probably more familiar with, industrial machine-sewing is developed and constructed with extreme precision and care for continuous production of sewn items such as clothes, home textile products, industrial textile products, etc.
As a result, various sewing machines accommodate a wide range of sewed objects and sewing procedures. Despite their unfamiliar appearance, sewing machines for industrial use are necessary equipment for everyday life and contribute to society.
Industrial sewing machines provide several advantages
The updated sewing machines are intended to work faster to increase productivity, especially in mass manufacturing. In addition, high-end industrial sewing machines are outfitted with cutting-edge technology to ensure consistent manufacturing of higher-quality clothing.
Attaching different deskilling and labour-saving technologies that automate and standardise manual tasks may improve quality and productivity.
System for precise machining, production, and quality control
High-grade industrial machine-sewing uses precision-processed components, a professional production process, and a cutting-edge quality control system. Industrial overlock machines can sew at speeds of up to 8,000 stitches per minute.
Each portion must grab sewing threads to complete clean seaming at such a high pace. To do this, crucial components of those machines are designed to pass each other with practically zero clearance every 7/1000 seconds.
The quality of those critical components is specified and controlled down to the micrometre level. High-precision components, expert production, and a quality control system allow high-speed operation for increased productivity.
Improve the quality and productivity of your work
For higher-quality clothes, high-quality sewing machines used in the manufacturing industry are equipped with various technologies. It is essential to avoid oil stains on sewing machines to retain the quality of textile goods.
However, different movable pieces such as needle bars and looper mechanisms must be revealed due to fabric interactions.
The world’s first sewing machine operating at an ultra-high-speed with micro lubrication technology was made possible thanks to cutting-edge coating technology, signature sealing technology, and lubricating section design. The micro-lubrication technology traps lubricant fluids within the machine, resulting in high-quality clothing free from oil leaks.
Stitch quality idea
The stitch qualities that are required vary depending on the garment product. Compression apparel, for example, requires seaming that is exceedingly stretchy.
A patented Active Thread Control technology actively adjusts thread supply quantities and timing to achieve specified seam characteristics. As a result, it can create epoch-making soft and elastic seams for clothing made of lightweight, smooth, and stretchy microfibers.
Active Thread Control creates perfect seams across a wide variety of fabrics. It can accommodate a broad range of soft, stretchy, and tight seams. In addition, active Thread Control is an excellent thread balancing control that allows you to produce any desired seam with less stress on each thread.
Deskilling and saving device improves quality and productivity
Industrial machine-sewing may be fitted with different deskilling and labour-saving equipment for quality and productivity enhancement. Back-tacking, for example, is a technique used on high-quality t-shirts.
An automated back-tacker detects fabric edges and activates ten actuators in a fraction of a second to manage air threads and bury them behind the seam, making T-shirts more comfortable.
Various industrial sewing machines come in a variety of shapes and sizes. As a result, familiarising yourself with the functions is critical before purchasing. Furthermore, familiarising yourself with the tools and functions will help you assess your demands and determine the quality of your job.
Author Name: M.subash